This MANU-SPEC® utilizes the Construction Specification Institute
(CSI) Manual of Practice, including Master-Format™, SectionFormat™
and Pageformat™. Each publication is available from CSI. A MANU-SPEC
is a manufacturer specific, product specification using the proprietary
method of specifying applicable to project specifications and master
guide specifications.
This MANU-SPEC specifies Petersen Aluminum Corporation prefinished
factory formed metal roofing marketed as PAC-CLAD® steel and
aluminum roofing systems and includes PAC-CLAD flashing and Trim. PAC-CLAD
is a fluoropolymer (70% Kynar 500® or 70% Hylar 5000®)
resin coating applied to aluminum or galvanized steel. (Kynar 500 is
a registered trademark of Elf Atochem North American, Inc.; Hylar 5000
is a registered trademark of Ausimont USA.) Revise MANU-SPEC section
number and title below to suit project requirements, specification practices
and section content. Refer to CSI MasterFormat for other section numbers
and titles. This MANU-SPEC does not include other Petersen Aluminum
Corporation products, such as: framing systems, coping systems, gravel
stops.
SECTION 07410
METAL ROOF & WALL PANELS
PART 1 GENERAL
1.01 SUMMARY
A. Section includes: Factory-formed standing seam metal roofing, including
flashing and accessories.
Metal roofing includes:
1. PAC-CLAD Snap-Clad Panels
Specifier Note: Revise paragraph below to suit project requirements.
Add section numbers per CSI Masterformat and specifier's practice.
B. Related Sections: Section(s) related to this section include:
1. Metal Roof Deck: Division 5 Metal Deck Sections.
2. Wood Framing and Decking: Division 6 Rough Carpentry Section.
3. Flashing and Trim: Division 7 Flashing and Sheet Metal Section.
4. Coping and Gravel Stops: Division 7 Roof Specialties and Accessories
Section.
5. Sealants: Division 7 Joint Sealers Sections.
Specifier Note: Paragraphs below list industry standards referenced
in this section. Verify use of listed standards and add edition date
of standards retained. Conditions of the Contract or Division 1 References
Section may establish edition date of standards referenced. This article
does not require compliance with standard, but is merely a listing of
references used.
1:02 REFERENCES
A. American Society for Testing and Materials (ASTM):
1. ASTM A653 - Specification for Steel Sheet, Zinc-Coated (Galvanized)
or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process.
2. ASTM B209 - Specification for Aluminum and Aluminum-Alloy Sheet and
Plate.
3. ASTM E1680 - Test Method for Determining the Rate of Air Leakage
Through Exterior Windows, Curtain Walls and Doors Under Specified Pressure
Differences Across the Specimen.
4. ASTM E1646 - Test Method for Water Penetration of Exterior Windows,
Curtain Walls and Doors by Uniform Status Air Pressure Difference.
5. ASTM E1592 - Test Method for Structural Performance of Sheet Metal
Roof and Siding Systems by Uniform Static Air Pressure Difference
B. Underwriters Laboratories (UL):
1. UL 263 - Fire Tests of Building Construction and Materials.
2. UL 580 - Test for Wind-Uplift Resistance of Roof Assemblies.
3. UL 790 - Test for Fire Resistance of Roof Covering Materials.
4. UL-2218 - Impact Resistance Test
C. Sheet Metal and Air Conditioning Contractors National Association
(SMACNA):
1. SMACNA Architectural Sheet Metal Manual
1:03 SYSTEM DESCRIPTION
A. Performance Requirements: Provide sheet metal roofing which has
been manufactured, fabricated and installed
to withstand structural and thermal movement, wind loading and weather
exposure to maintain manufacturer's
performance criteria without defects, damage, failure of infiltration
of water.
1. Wind-Uplift: Roof panel assembly shall comply with UL 580 for UL
90 rated assemblies
2. Static Air Infiltration: Completed roof system shall have a maximum
of .06 cfm/sf with 6.24 kPa air pressure differential as per ASTM E1680.
3. Water Infiltration: No evidence of water penetration at an inward
static air pressure differential of not less than 6.24 psf (43 kPa)
and not more than 12.0 psf (83 kPa) as per ASTM E1646.
Specifier Note: Article below includes submittal of relevant data to
be furnished by the contractor either before, during or after construction.
Coordinate this article with Architect's and Contractor's duties and
responsibilities in Conditions of the Contract and Division 1 Submittal
Procedures Section.
1:04 SUBMITTALS
A. General: Submit listed submittals in accordance with Conditions
of the Contract and Division 1 Submittal
Procedures Section.
B. Product Data: Submit product data, including manufacturer's SPEC-DATA®
product sheet, for specified products. ( Make Spec-Data link to information
located in the product section.
C. Shop Drawings: Submit shop drawings showing layout, profiles and
product components, including
Anchorage, accessories, finish colors and textures/
D. Samples: Submit selection and verification samples for finishes,
colors and textures.
E. Quality Assurance Submittals: Submit the following:
1. Certificates: Product certificates signed by manufacturer certifying
materials comply with specified
performance characteristics and physical requirements.
2. Manufacturer's Instructions: Manufacturer's installation instructions.
F. Closeout Submittals: Submit the following:
1. Operation and Maintenance Date: Operation and maintenance date for
installed products in
accordance with Division 1 Closeout Submittals, Maintenance Data and
Operation Data Section. Include methods for maintaining installed products
and precautions against cleaning materials and methods detrimental to
finishes and performance.
2. Warranty: Warranty documents specified herein.
3. Record Documents: Project record documents for installed materials
in accordance with Division 1
Closeout Submittals,, Project Record Documents Section.
Specifier Note: Article below should include prerequisites, standards,
limitations and criteria which establish an overall level of quality
for products and workmanship for this section. Coordinate below article
with Division 1 Quality Assurance Section.
1:05 QUALITY ASSURANCE
A. Installer Qualifications: Installer experienced in performing work
of this section who has specialized in the
installation of work similar to that required for this project.
Specifier Note: Retain below paragraph to suit project requirement;
otherwise delete below paragraph.
1. Certificate: When requested, submit certificate indicating qualification.
B. Sheet Metal Industry Standard: Comply with Sheet Metal and Air Conditioning
Contractors National Association
(SMACNA) Architectural Sheet Metal Manual.
Specifier Note: Retain paragraph below for erected assemblies, either
onsite or offsite, required for review of
Construction, coordination of work of several sections, testing or observation
of operation. Mod-ups establish
Standards by which work will be judged. Coordinate below with Division
1 Quality Control, Mock-up Requirements Section.
C. Pre-Installation Meetings: Conduct pre-installation meeting to
verify project requirements, substrate conditions,
Manufacturer's installation instructions and manufacturer's warranty
requirements. Comply with Division 1
Managements and Coordination, Project Meetings Section.
1:06 DELIVERY, STORAGE AND HANDLING
A. General: Comply with Division 1 Product Requirements Sections.
1. Ordering: Comply with manufacturer's ordering instructions and lead-time
requirements to avoid construction delays.
B. Delivery: Deliver materials in manufacturer's original, unopened,
undamaged containers with identification
Labels intact. Identify fabricated components with UL 90 label where
appropriate.
C. Storage and Protection: Store materials protected from exposure
to harmful conditions. Store material in dry,
above ground location.
1. Stack prefinished material to prevent twisting, bending, abrasion,
scratching and denting. Elevate one end of each skid to allow for moisture
to run off.
2. Prevent contact with material that may cause corrosion, discoloration
or staining.
3. Do not expose to direct sunlight or extreme heat trim material with
factory applied strippable film.
1:07 PROJECT CONDITIONS
A. Field Measurements: Verify actual measurements/openings by field
measurements before fabrication; show
recorded measurements on shop drawings. Coordinate field measurements,
fabrication schedule with
construction progress to avoid construction delays.
Specifier Note: Coordinate article below with Conditions of the Contract
and with Division 1 Closeout Submittals,
Warranty Section.
1:08 WARRANTY
A. Project Warranty: Refer to Conditions of the Contract for project
warranty provisions.
B. Manufacturer's Warranty: Submit, for Owner's acceptance, manufacturer's
standard warranty document executed
By authorized company official. Manufacturer's warranty is in addition
to and not a limitation of, other rights
Owner may have under the Contract Documents.
Specifier Note: Coordinate paragraph below with manufacturer's warranty
requirements. Petersen Aluminum
Corporation offers a 20-year nonprorated warranty covering PAC-CLAD
finish, including color, fade, chalking and
Film integrity. Consult with manufacturer for specific project warranty
requirements.
1. Warranty Period: ( Specify term ) years commencing on Date of Substantial
Completion.
Metal Roof & Wall Panels 07410
PART 2 PRODUCTS
Specifier Note: Retain article below for proprietary method specification.
Add product attributes, performance
Characteristics, material standards and descriptions as applicable.
Use of such phrases as "or equal" or
"or approved equal" may cause ambiguity in the specifications.
Such phrases require verification - procedural,
legal, regulatory and responsibility - for determining equivalence of
products.
2:01 SHEET METAL ROOFING
A. Manufacturer: Petersen Aluminum Corporation
Specifier Note: Paragraph below is a supplement to CSI Masterformat
and an addition to MANU-SPEC. Retain or
Delete paragraph below to suit project requirements and specifier's
practice.
1. Contact: 1005 Tonne Road, Elk Grove Village, IL 60007; Telephone
(800) 323-1960,
(847) 228-7150; Fax (800) 722-7150
Specifier Note: Paragraphs below list proprietary roof panels offered
by Petersen Aluminum Corporation. Select roof panels appropriate to
project. Manufacturer's roll-forming equipment produces panels that
have been Herr-Voss corrective leveled. Panels are factory formed in
lengths up to 50' (12.2 m). Consult the factory for longer lengths.
Matching flashing and trim may be factory formed or field formed from
PAC-CLAD material. Consult with manufacturer regarding product options.
Selection product characteristics required; delete characteristics not
required. Refer to manufacturer's SPEC-DATA product sheet.
Specifier Note: Below SNAP-CLAD panels are factory formed and tension
leveled with an optional factory applied sealant bead for improved weather
resistance. Panels feature a 1 ¾" (44 mm) leg height and
a continuous inter-lock for structural performance and wind resistance.
A concealed fastener system allows for thermal expansion/contraction
while providing holddown strength. Tow clips are available: a standard
clip for mansard and fascia applications and a high performance clip
roofing application and UL 90 rated assemblies. Panels carry a UL 90
rating over designated substrates and assemblies including 5/8"
(16 mm) plywood, purlins and rigid insulation in conjunction with bearing
plates (UL Construction No. 254, 255, 261, 303, 343, 508, and 508A).
Panel features include Stiffener beads. UL 790 Class A fire rated, UL
263 fire resistance rated, UL-2218 Impact Resistance rated and meet
performance requirements of ASTM E1680 air infiltration test, ASTM E1646
water penetration test and ASTM E1592 air bag test. Consult with Petersen
Aluminum Corporation.
B. PAC-CLAD SNAP-CLAD panels and trim:
1. Seam Height: 1 ¾" (44 mm) minimum seam height.
2. Material: ( 24 ga ) ( 22 ga ) G-90 hot-dipped galvanized steel panel.
3. Material: .032" ga (.8 mm) .040" ga (.1mm) alloy 3105-H14
aluminum panel.
4. Panel Dimension: 10" (254 mm), 12" (305 mm), 16" (406
mm), 18" (457 mm) o.c.
Specifier Note: Below eave notching is an option with manufacturer.
Retain or delete as applicable.
5. Eave Notching: Factory produced eave notching for trimmed eave panels.
6. Texture: (Smooth texture ) ( Stucco embossed texture ) (Striations).
7. Rating: UL 90 rating (wind uplift) panel assembly.
8. Flashing and Trim: ( Aluminum, (.032", .040, .050, .063, .080"
(.8, .1, .13, .16, 1 mm) ga.) ( Steel, ( 24 ) (22 ) ga. ).
9. Fasteners: SNAP-CLAD galvanized steel, non-penetrating high performance
clips for roofing application and UL 90 rated (wind uplift) assemblies
and standard clips for mansard and fascia applications.
Specifier Note: Below sealant bead is an option with manufacturer. Retain
or delete as applicable.
10. Sealant Bead: Factory applied sealant bead.
J. PAC-CLAD Flashing and Trim: Manufacturer's standard flashing and
trim profiles, factory formed, gauge as
Recommended by manufacturer, color and finish to match metal roofing
panels.
Specifier Note: Edit paragraph below to suit project requirements,
if substitutions are permitted, edit text below. Add text to refer to
Division 1 Product Requirements, Product Substitution Procedures Section.
K. Substitutions: No substitutions permitted.
2:02 MATERIALS
A. Aluminum Sheet: ASTM B209, aluminum and aluminum allow 3105 with
H14 temper in accord with manufacturer's standard to suit forming operations
and finish specified.
1. Thickness: .032" (.8 mm) .040 (.1 mm).
B. Galvanized Steel Sheet: ASTM A653. G90 steel sheet, zinc coated
(galvanized) by hot dip process, structural quality.
1. Thickness: 24 ga. And 22 ga. As indicated.
2:03 RELATED MATERIALS
A. General: Coordinate use of related materials:
1. Underlayment: ASTM D226, Type II No. 30 asphalt saturated organic
roofing felt. Refer to Division 7
Roofing Sections.
2. Plywood Deck: 5/8" (16 mm) nominal thickness. Refer to Division
6 Rough Carpentry Section.
3. Nailable Insulation: 1" (25 mm) minimum to 4 ½"
(114 mm) maximum nominal thickness classified
polyisocyanurate foamed plastic, 2 pct density, with factory laminated
7/16" (11 mm) thick APA rated Oriented Strant Board (OSB). Refer
to Division 7 Insulation Sections or Division 6 Rough Carpentry Section.
4. Sealants: Elastometic joint sealants. Refer to Division 7 Joint Sealers
Sections.
5. Bituminous Coating: Cold-applied asphaltic mastic. Provide compound
free of asbestos fibers, sulfur
components and other harmful impurities. Refer to Division 7 Damp proofing
Section.
2:04 FABRICATION
A. General:
1. Continuous Length: Fabricate panels 50' (15.2 m) and less in one
continuous length.
Consult Factory for longer lengths.
2. Trim and Flashings: Fabricate trim and flashings from same material
as roof system material.
3. Portable Roll Former: Panels fabricated by portable roll former shall
not be approved.
Specifier Note: Coordinate article below with finishes specified in
sheet metal roofing article above.
2:05 FINISHES
A. PAC-CLAD Factory Applied Finish:
1. Topside: Full-strength fluoropolymer (70% Kynar® 500 or Hylar®
resin) system of 1.0 mil (.025 mm) total
dry film thickness.
2. Underside: Wash coat of 0.3 - 0.4 mil dry film thickness.
3. Texture: ( Smooth texture, dull matte specular gloss 25 - 35% at
60° ) ( Standard E-5 stucco embossed
pattern ) (Striations).
4. Protective film: Strippable vinyl film applied during panel fabrication
and finishing.
PART 3 EXECUTION
Specifier Note: Article below is an addition to the CSI SectionFormat
and a supplement to MANU-SPEC. Revise
Article below to suit project requirements and specifier's practice.
3:01 MANUFACTURER'S INSTRUCTIONS
A. Compliance: Comply with manufacturer's product data, recommendations
and installations instructions for
substrate verification, preparation requirements and installation.
1. Strippable Film: Remove manufacturer's protective film, if any, from
surfaces of roofing panels.
3:02 EXAMINATION
A. Site Verification of Conditions: Verify substrate conditions, which
have been previously installed under other
sections, are acceptable for project installation in accordance with
manufacturer's instructions.
3:03 PREPARATION
A. Coordination: Coordinate metal roofing with other Work (drainage,
flashing and trim, deck substrates,
Parapets, copings, walls) and other adjoining work to provide a non-corrosive
and leak-proof installation.
B. Dissimilar Metals: Prevent galvanic action of dissimilar metals.
Specifier Note: Coordinate article below with manufacturer's recommended
installation details.
3:04 INSTALLATION
A. General: Install metal roofing panels to profiles, patterns and
drainage indicated and required for leak-proof
Installation. Provide for structural and thermal movement at work. Seal
joints for leak-proof installation.
1. Seams: Provide uniform, neat seams.
2. Fasteners: Conceal fasteners where possible in exposed work. Cover
and seal fasteners and anchors for
watertight and leak-proof installation.
3. Sealant-Type Joints: Provide sealant-type joint where indicated.
Form joints to conceal sealant. Comply
with Division 7 Joint Sealants Section for Sealant installation.
3:05 FIELD QUALITY REQUIREMENTS
A. Site Tests (Post Installation Testing): Owner reserves right to
perform post installation testing of installed sheet
Metal roofing.
Specifier Note: Edit paragraph below. Establish number and duration
of periodic site visits with owner and
Manufacturer and specify below. Consult with manufacturer for services
required. Coordinate paragraph below with
Division 1 Quality Assurance Section. Delete paragraph if manufacturer
field services not required.
B. Manufacturer's Field Services: Upon Owner's request, provide manufacturer's
field service consisting of product
Use recommendations and periodic site visit for inspection of product
installation in accordance with manu-
facturer's instructions
3:06 CLEANING
A. Cleaning: Remove temporary coverings and protection of adjacent
work areas. Repair or replace damaged
Installed products. Clean installed products in accordance with manufacturer's
instructions prior to owner's
acceptance. Remove construction debris from project site and legally
dispose of debris.
3:07 PROTECTION
A. Protection: Protect installed product from damage during construction.